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Dedicated to video application in harsh environment (military and aerospace applications), the 75 Ohms impedance matched contacts offer several advantages for reliable signal transmission in the world largest connector platform in the world (MIL-DTL-38999). Features and benefits:• Meet HD-TV protocols (3G-SDI) • Conform to AS39029/59 and /60 interface • Crimp and PCB version available • Custom contacts and easy cable adaptation further customer request.

Thermometrics A-1996 HVAC Duct Temperature Sensor offers OEM solutions for measuring the temperature of air in ventilation ducts. The temperature reading is wired to a control module, where the system compares the temperature reading to a temperature set-point and adjusts outputs accordingly.

By Amphenol Advanced Sensors | Thermometrics

Features:

• High accuracy OEM sensor
• High sensitivity & reliability
• Excelent interchangeability
• High reliability
• Twist and lock installation

The Accusolve Diesel Particulate Filter (DPF) Soot Sensor utilizes radio frequency technology to enable accurate measurement of accumulated soot in the DPF, providing real-time soot loading data and real time closed loop control of the DPF regeneration process. Accurate measurement of the soot load allows for the optimization and reduction of regeneration cycles of the DPF. This in turn allows for improved fuel economy and improved filter life for active and passive regeneration systems.

By Amphenol Advanced Sensors | Thermometrics, Inc.

Features:

• Accurately and continuously measures soot loading (g/L) within a diesel particulate filter (DPF) and through filter specific algorithms providing a (g/L) reading so the OEM can maintain closed loop control of the DPF regeneration process

• System cost reductions available due to reduced DPF size and type of materials used

• Allows multiple regeneration strategies

• Enables accurate reading of partial regeneration

• Factory calibration of the sensor via CAN prior to shipment

• The sensor electronics enclosure dimension is 100 mm x 150 mm x 30 mm.

• 4 sensor configurations available include coaxial cable lengths of 1.0 m, 1.5 m, 2.5 m and 3.0 m.

The Active In Car Temperature Sensor provides in-cabin temperature measurement for vehicles that have an automated temperature control system to improve temperature accuracy, cabin comfort and efficiency of the vehicle's temperature control system.

By Amphenol Advanced Sensors | Thermometrics, Inc.

Features:

• Existing field proven design
• Fast response
• Accuracy maximizes driver/passenger comfort
• Ultra-low noise, high air flow optimised system design
• Coreless-type motor
• Small size & flexible packaging facilitates installation & service
• Low current consumption
• Long-term stability – even in extreme humidity environments
• Alternate RvT curves available
• Available with/without humidity sensor
• Electronics integrated into one assembly with the temperature sensor
• Different geometries to meet package requirements

The Coolant Temperature Sensor (CTS) monitors the temperature of the coolant that is being pumped around the battery to cool the battery module of EV/PHEVs. If the battery module starts to overheat, the Coolant Temperature Sensor relays a signal to the Battery Management System (BMS). The BMS uses this information to prevent battery packs from any damage and maximize the performance.

By Amphenol Advanced Sensors | Thermometrics, Inc.

Features:

• IP67 rated package
• Compact IP67 design with integrated connector
• Customizable to meet application installation needs
• Variety of RvT curves and terminal plating available
• Operating temperatures to 100°C
• Fast response proven design

Amphenol Fiber Systems International (AFSI) designs and manufactures world class harsh environment fiber optic connectors and cable assemblies for the military and aerospace markets. Cable assemblies built with D38999 connectors, used in military, avionics, and industrial applications, are a cornerstone offering in our industry leading product line, along with TFOCA-II®, M28876 and expanded beam cable assemblies.

The D38999 circular connector series is designed for harsh environments, particularly those with wide temperature ranges and high mechanical vibrations. This electrical connector is adapted for fiber optics by using M29504/4 and /5 termini. These termini fit into any size 16 contact cavity. 

Precise alignment is critical to fiber optic connectors. The tightly toleranced fiber optic D38999 connectors ensure precise alignment with precision machined polarization keys and keyways which reduce radial misalignment. This precision yields superior optical performance when compared to standard D38999 connectors. Tight tolerance D38999 connectors also have a positive bottoming surface and conductive surface plating, assuring exceptional EMI/RFI performance.

All D38999 connectors feature a non-conductive insert making this a great connector choice when optical fibers and electrical wires must be used in the same connector. The D38999 series offers a wide range of shell sizes, backshells and insert patterns. Standard contacts and termini are available making any design simple and cost-effective. 

AFSI’s goal is to exceed customer requirements with every cable assembly. AFSI frequently assists customers in designing and building custom cable assemblies. Additionally, AFSI has over 15 years of experience in building to customer prints. Our highly skilled technicians are trained to a wide variety of industry standard procedures critical to manufacturing harsh environment fiber optic cable assemblies. All AFSI cable assemblies are manufactured by expert technicians in our state-of-the-art, AS9100 certified facility. We are proud to serve virtually every major defense company in the United States, the US Army, US Navy, US Marines, US Air Force, many international defense companies and international militaries as valued customers.

Features & Benefits

• Rugged, multi-channel D38999 series III connectors
• Vast and varied selection of shell sizes, contact arrangements and number of contacts
• Incorporate proven M29504/4 & /5 termini
• Available in aluminum, stainless or composite materials
• Size 16 termini
• Physical contact (butt joint) interface is guaranteed through a spring loaded terminus (fiber optic contact) design

Thermometrics Evaporator Core Temperature Sensor measures evaporator core temperature in a vehicle's HVAC system so that it doesn’t freeze over, preventing a costly repair. The ultra fast response time aids in the HVAC system efficiency by enabling the evaporator core to operate closer to 0°C without the risk of a freeze over condition.

Features:

• Existing field-proven design
• Probe construction protects the thermistor from moisture
• Fast response time using geometry and materials optimized for maximum heat transfer
• Small size & flexible packaging facilitates installation & service
• Snap-fit housing eliminates wiring insulation damage and provides strain relief
• Long-term stability – proprietary silver migration controls
• Salt fog resistant
• Alternate RvT curves available
• Different geometries to meet package requirements available

By Amphenol Advanced Sensors | Thermometrics, Inc.

Thermometrics Evaporator Temperature Sensor is used to measure evaporator core temperature. An evaporator cools the refrigerant in the HVAC system. Since the evaporator core operates at temperatures very close to 0°C, it is important to have an accurate and robust thermistor to measure its temperature to prevent the core from freezing. A frozen core could result in costly damage to the evaporator core and diminished HVAC operation, so that the cabin temperature can no longer be controlled.

Features:

• High accuracy and long term stability
• Fast response time
• Small size & flexible packaging
• Snap-fit housing eliminates wiring insulation damage
• Easy twist-to-lock design for easy installation and service
• Integral connector
• The parts passed 2000 hour + submersion test
• Pigtail and fin-type versions available
• Alternate RvT curves available
• Different geometries to meet package requirements

By Amphenol Advanced Sensors | Thermometrics, Inc.

Thermometrics Exhaust Gas High Temperature Sensor operates over a temperature range from -40°C to 850°C. It monitors the temperature before and after SCR system in vehicle engines as part of the engine control strategy. It is designed for fast response, optimized for thermal dissipation and suitable for high vibration and corrosive environments.

Features:

• 1000°C PT200 RTD element
• Survives excursions to 1000°C
• Highly resistant to corrosive exhaust gases
• Long-term stability
• Extended life from moisture-proof design
• Design optimized for heat transfer
• High 3 % accuracy
• Flexible Pigtail Connector
• Customizable hex dimensions and thread type
• Alternate 1% accuracy RTD element available

By Amphenol Advanced Sensors | Thermometrics, Inc.

Thermometrics Fuel Temperature Sensor (FTS) is designed to measure the temperature of a vehicle's fuel and relay this information to the engine control unit, so that it can optimize the air-to-fuel mix ratio, depending on what the fuel temperature is with respect to the intake air temperature. The sensor enables the vehicle to run at maximum efficiency based on temperature. The more optimized the combustion process is, the less pollutants that are emitted via the exhaust system.

Features:

• Integral sealed connector
• Gold plated terminals
• Use of crimp & weld terminals allows for various lengths
• PS plastic connector for higher temperatures
• O-ring and shell materials compatible with bio-diesel applications and meet new cleanliness requirements
• Increased vibration resistance and durability
• Field-proven design
• Pigtail versions also available
• Alternate RvT curves available
• Different geometries to meet package requirements
• Other resistance and beta values available

By Amphenol Advanced Sensors | Thermometrics, Inc.

Thermometrics GE-1856 Intake Air Temperature Sensor (IAT) monitors the temperature of the incoming intake air for an engine and provides a signal output that is proportional to air temperature. This signal can be used as an input to provide a signal to an ECU (Engine Control Unit). The ECU then uses this information to adjust fuel delivery and optimize the air-to-fuel ratio to produce the most efficient combustion. This sensor is also suitable for air duct temperature measurement in non-condensing HVAC applications.Thermometrics GE-1856 Intake Air Temperature Sensor (IAT) monitors the temperature of the incoming intake air for an engine and provides a signal output that is proportional to air temperature. This signal can be used as an input to provide a signal to an ECU (Engine Control Unit). The ECU then uses this information to adjust fuel delivery and optimize the air-to-fuel ratio to produce the most efficient combustion. This sensor is also suitable for air duct temperature measurement in non-condensing HVAC applications.

By Amphenol Advanced Sensors | Thermometrics, Inc.

Features:

• High accuracy and long term stability
• Fast response time
• Easy installation and service
• Integral sealed connector
• Alternate RvT curves available
• Other resistance and beta values available

The CR-1 Harsh Environment Chip Thermistors are Sn-coated Alloy 52 leads with high performance acid and moisture resistant coating.Our NTC chip thermistors are ideal for harsh environment applications and high volume assembly.

By Amphenol Advanced Sensors | Thermometrics, Inc.

Features:

• AEC Q200 Rev D Qualified
• Suitable for automotive, EGR, SCR, TMAP, OAT, HVAC & white goods applications
• Operation up to 190°C with excellent stability
• Small body diameter
• Fast response
• High thermal shock resistance
• Automotive/Aerospace fluids resistance
• Water immersion
• Flexible – coated leads can be formed
• Insulation resistance to 1kV d.c.
• Designed for accurate temperature measurement, control & compensation
• Tight tolerances on resistance and B value
• Available on bandolier to IEC 286-2RoHS 2011/65/EC / REACH compliant

The NovaSensor NPR-101 Harsh Media Pressure Sensor is a silicon-based MEMS device using “Backside Absolute Pressure” technology designed for harsh media exposure, which eliminates the direct contact of the sensing circuitry with the applied media. The device is coupled with an ASIC to provide a ratiometric output proportional to the applied pressure. Integrated diagnostics included.

Features

• Harsh media compatibility
• High level output
• Small package

By Amphenol Advanced Sensors | NovaSensor 

HDAS is a high density monolithic connector. With its robust and simple design, high density, and high performance to extreme conditions, Featuring 6-tines starclip contact technology and a high-density staggered grid, HDAS is the right connector when installation cost and reliability must be considered.

HilinX is 100% modular and hybrid. The HilinX modular concept allows infinite mixed arrangements by combining 3A/5A-signal contact, 70A-RADSOK contact, 20A power contact, coaxial RF contact and Amphenlux-optical termini. With HilinX, the design of the connector is up to you!

The Thermometrics Inline Flow-Through Temperature Sensors monitor the temperature of a fluid that passes through it. A system control module receives this temperature reading and uses a control loop to control the overall system temperature. This could be engine temperature, heater temperature, industrial supply temperature, etc.

Features

• High Sensitivity
• Wide Application Range
• Compact Design
• SAE J-1231 Interface
• USCAR Sealed Connection System
• Available in 3 Standard Hose Sizes

By Amphenol Advanced Sensors | Thermometrics, Inc.

Amphenol Fiber Systems International’s (AFSI) M29504/4 & /5 style fiber optic termini, the M29K1000 and M29L1000 series, provide superior optical and mechanical performance. Designed to fit into MIL-DTL-38999 Series III, pin size 16 connectors, this low-cost, high-precision terminus family is ideal for harsh environment fiber optic interconnections. Available for single mode and multimode applications, these termini conform to the rigorous conditions of the MIL-PRF-29504D specification. The M29K1000 and M29L1000 series termini utilize the highest quality zirconia ceramic ferrules and split alignment sleeves available.

AFSI’s tight-tolerance ferrules are optimized for low insertion loss, low back reflection and exceptional durability. All ferrules are available in standard and ultra polished end faces for those tight optical budget applications. In addition, epoxy removal and polishing times are minimized by the ferrule’s pre-domed design feature. The M29L1000’s zirconia split alignment sleeve design ensures accurate physical contact, fiber-to-fiber alignment and guarantees the highest performing connector of its kind for use in a variety of demanding environmental conditions.

The M29K1000 and M29L1000 series fiber optic termination system offers precise, superior and reliable connections over repeated connector mating cycles and through a wide range of harsh environmental conditions. 

Features:

• Precision fiber optic ceramic ferrules
• Pre-radius ferrule design
• Precision “press fit” stainless steel design
• Accurate ferrule alignment system
• Size 16 design (MIL-DTL-38999 compatible)
• Low insertion loss and back reflection
• Designed and manufactured to MIL-PRF-29504/4 and /5 specifications

Benefits:

• Solid reliable connectivity through a wide range of harsh environmental conditions
• Compatible with all qualified MIL-DTL-38999, Series III connectors
• Fast termination and polish time
• Reliable, repeatable and durable connections
• Easy to clean

Applications:

• Avionics
• NAVAIR
• Commercial aircraft
• Harsh environment
• Land tactical applications
• Shipboard

Amphenol Aerospace offers the Matrix product line of MIL-DTL-26482, Series 2 Connectors. This series provides a bayonet coupling connector with crimp rear insertable, rear releasable contacts.

Our MIL-DTL- 38999 Series III threaded circular connectors feature a unique inner clutch design providing enhanced anti-vibration and anti-decoupling capability - actually tightening itself under vibration, which provides advantages in hard to reach areas. Featuring quick coupling and low force mating in a single 360 degree turn of the coupling nut. Mates with standard Series III receptacles.

Times Microwave produces sealed, flexible RF and microwave transmission line assemblies optimized for military environments. These cables exhibit an extremely long life in the rigorous environments found in airborne, shipboard and ground based applications.  MilTech® cables are hermetically sealed and incorporate intermediate sections compatible with an assortment of connector systems.

The Thermometrics A-1737 Motor Coil Temperature Sensor is used on a starter generator to provide temperature measurement of the motor coil. Typically mounted on the neutral bar, it detects increases in current that would indicate a failure that could lead to a stall. The sensor can also be used to monitor the motor windings temperature and warn of an over-temperature conditions.

Features

• High accuracy and long term stability
• High accuracy and long term stability
• Existing field proven design
• Weld connections covered by PTFE Heat Shrink
• Meets the temperature and vibration demands of EV and HEV traction motors
• Alternate RvT (resistance versus temperature) curves available
• Custom packages available to meet various motor configurations
• A variety of terminal and connector options

By Amphenol Advanced Sensors | Thermometrics, Inc.

The Thermometrics Oil Pressure Switch can be used in all vehicles monitors the engine oil flow when the engine starts. It can detect oil pressure and enables the EMS ECU to check for the lack of oil. It can also send an alarm signal to the driver, helping to avoid engine damage due to overheating

Features

• Easy to install
• High sensitivity
• Wide applications

By Amphenol Advanced Sensors | Thermometrics, Inc.

Thermometrics Oil Temperature Sensor (OTS) monitors the temperature of the engine oil in a vehicle and displays this measurement to the vehicle’s occupants. If a vehicle operates at too high a temperature, the engine can be in danger of damage. The OTS prevents this by allowing the operator to stop the vehicle and switch off the engine if the temperature of the oil gets too high as a result of an over heated engine.

Features:

• High accuracy and long term stability
• Fast response time
• Integral sealed connector
• Small size
• Field-proven design
• Pigtail versions also available
• Alternate RvT curves available
• Different geometries to meet package requirements
• Other resistance and beta values available

By Amphenol Advanced Sensors | Thermometrics, Inc.

PhaseTrack® cable assemblies are designed for applications demanding minimal phase change over temperature.  All PhaseTrack cables use proprietary TF4® dielectric that does not have the abrupt shift in the phase that occurs with solid or tape wrapped PTFE based products under normal room ambient temperature conditions.  PhaseTrack cable has the same triple shield construction used in Times popular SF®, SFT®, SilverLine® and MT cables.

The NovaSensor P1602 Pressure Sensor Die is a piezoresistive pressure sensor offered in a miniature die. When excited with 1 mA constant current, the P1602 produces a millivolt output that is proportional to input pressure. The P1602 is available as an absolute pressure sensor, where the applied pressure is referenced to an internal vauum sealed within the die. With NovaSensor SenStable®, the P1602 will provide very low long-term stability erros and excellent repeatability.
 

Features

• Solid state, high reliability
• Low-cost, miniature size
• Standard pressure ranges: 0 to 15, 0 to 30, 0 to 50, 0 to 100 psia (1, 2.1, 3.4 and 6.9 bar)
• Nonlinearity < 0.2 %FSO
• SenStable®, silicon fusion bonded sensor die

By Amphenol Advanced Sensors | NovaSensor 

Amphenol 26500 connectors are medium-sized connectors with a rugged design, lightweight construction, and dependable performance. These connectors are used in: avionics, missile systems, aircraft general-purpose applications, aircraft engines and firewalls. 

Featuring several terminations (Crimp, Solder, PC Tail, Compliant pins), the signal contacts are ideal for MIL-DTL-38999/EN3645/2M, SIM/EN4165, EN2997, ARINC600 or even relay sockets. They're in accordance with the latest standards (European - EN3155 and US - AS39029)

• One piece contacts
• 100% made in France

Smash is an advanced SEM E modular connector. Designed for radar, countermeasure and high-data rate communication applications, the rugged SMASH connector offers a protection against electromagnetic interferences ensuring a high signal level. Equipped with a robust metallic shell, the SMASH ensures shielding continuity which can be reinforced by adding a ground-strip.

Solar Energy Inverter Bus-bar

Solar Energy Inverter Bus-bar: integrates with an IGBT module

Thermometrics NTC Type Surface Mount Devices (SMD) are intended for temperature measurement, control and compensation. They are suitable for standard soldering techniques and availabe in a range of sizes, including 0402, 0603, 0805 and 1206.

By Amphenol Advanced Sensors | Thermometrics, Inc.

Features:

• Nickel barrier tin-plated terminations for soldering
• High sensitivity to changes in temperature
• Wide operating temperature range -40°C to 125°C
• Rugged construction
• Excellent solderability without “tombstoning”
• Glass-coated ceramic between electrodes for improved stability
• Supplied in tape-and-reel packaging
• Available in other material systems